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THE GLOBAL FLEXIBLE PACKAGING
MARKET, NOW AND 2015 , PIRA, BRUSSELS 2005
PIRA, Brussels 2005 Flexible Packaging 2005
PIRA 5th International Conference
19th-20th October 2005, Brussels Belgium
Main film end-uses
Plastics films are used in the broadest range of end-uses and activities.
The largest industrial use of plastics films is in packaging, and
in decreasing order from the more commodity to more specialty, building
construction, agriculture, consumer goods, automobile, medical and
hygiene, electrical/ electronics and many other industries of lesser
volume importance.
Packaging demand for films, present and future, is to continue being
fuelled by the already strong base, the fast developing “rest
of the world”, the growing preference for flexible packaging
over rigid, with sachets, pouches, and stand-up flexible presentations,
and the constant innovations and launching of new and clever materials
and solutions. Films certainly are the most alive activity in the
plastics industry.
In general, for most films, the main end-using industry is packaging.
However, the other end-uses may be quite important for some films,
like, magnetics, optics, telectronics for PET, consumer goods, medical
for PVC, automobile and construction for PVB.
Relative split of film consumption, packaging and other
uses
Polyethylene |
33 000 |
75 |
Refuse, agriculture, building, disposables |
Polypropylene |
4 800 |
100 |
|
PVC |
800 |
50 |
Medical, furniture, membranes, agriculture, stationery,
ceilings, building |
PS |
600 |
80 |
Stationery, envelops |
PET |
2 200 |
45 |
Magnetic tapes, reprography, telectronics |
Polyamides |
320 |
98 |
|
Cellophane |
70 |
98 |
|
Multilayer films |
7 500 |
98 |
|
Ionomers |
120 |
80 |
|
EVOH |
65 |
80 |
Development in pipes, fuel tanks |
PVDC |
135 |
95 |
|
Biodegradable |
70 |
100 |
|
Plastic films end-uses, selected applications
Packaging |
Flexible packaging growing faster than rigid packaging,
at least 7 % world wide, over old products |
Europe and US, 50% of world total,
decreasing. |
Over 80 % is used for food packaging.
Main applications: |
Stretch and shrink films |
Bags and sacks |
Heavy duty sacks and big bags |
Free standing bags and pouches |
Labels, filmic labels, sleeves, display
films |
Lidding |
Strapping |
Multilayer films |
Building construction |
Protection films, water reservoirs, lining, public
works, geomembranes, window films, solar and protection, roofing,
stretched ceilings, water treatment, filtering |
Agriculture |
Silage, mulching, tunnels and crop
protection, green houses |
Consumer goods |
Garbage bags, household films, disposable
diapers and related products, credit cards, tarpaulins |
Medical applications |
Blood bags, infusion, pouches for waste fluids |
Automobile industry |
Film over molding on some parts outside
of the car, to replace paint. |
Electrical/electronic
industries |
Films for capacitors, or condensers, PET and thin
PP |
Films for electronics, of higher specialty,
like PI films and competing materials, flexible circuits. |
Magnetic tapes |
Diffuser films |
Membrane touch switches |
Conductive films |
Flat panel displays |
All other applications |
Synthetic paper |
Releasing films |
Films for graphic arts |
Weather and high altitude balloons,
etc. |
Altogether, the very market for packaging, the food and drink volume
is not to grow much in volume terms, in the industrialized countries,
where the average food intake is already too much. Among the dire
forecasts, some will say: "The future of packaging? People
should cut their average food and drink intake by at least 30 %
to stay in good health! “
But there is a silver lining. Packaging industries and package
value will continue growing, because of more sophisticated packages,
and higher value. This is where the new materials come in.
More and more, plastics are becoming the one and only packaging
material. Plastics must be able to comply with a very broad range
of expectations, sometimes contradictory. They must be well adapted
to the contents, made with the greatest variety of shapes, designs,
colors, prints, safe, non toxic, clean, economical, pleasant to
see, touch, and even hear, resisting to extremes in temperature
from sterilization, freezing, cooking, barrier to gases, water and
aromas, easy to open, to use, to close back, friendly to the environment,
and finally disposable without a second thought.
Plastics consumption in packaging has become a sizeable part of
the total packaging tonnage, ranking second only after paper and
board, as glass is much heavier. For instance, the main materials
for packaging, in Europe are estimated, in million tons:
Glass for packaging |
20 |
Tin plate |
4 |
Aluminium |
0.8 |
Plastics |
15 |
Paper and board |
30 |
Total packaging materials |
70 |
To conclude, the strongest driving force for films is the growing
preference for flexible over rigid packaging inasmuch as possible,
a trend that is just at its beginning.
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